Climate Control
Electrical Enclosures
Cooling Products
General Information
The Need for
Environment Control
With
wide spread use of micro-electronics in today’s
control systems, temperature management takes on a
new priority in order to ensure steady and reliable
performance. The maintenance of a correct operating
temperature may combine both cooling and or heating
inside an enclosure which can protect against costly
down time and system failures.
General Selection Considerations
Conditions |
Solution |
Advantages |
Disadvantages |
Maximum desired
enclosure
temperature is 10°F or 5°C
above maximum outside ambient. |
Oversize the
Enclosure |
Easy to implement,
no maintenance. Maintains NEMA rating of the
enclosure. |
Dissipates small
amount of heat.
Larger enclosure size takes up more space. |
Install
ventilation louvers |
Economical
solution, very little
maintenance, easy to implement. |
Dissipates limited
amount of heat. Dirt, oil or fluids could enter
the enclosure. NEMA rating is affected. |
Install filter
fans |
Less expensive
than air/refrigeration systems. Relatively high
amount of heat removed, some temperature control
by using thermostats. |
Must maintain
filters. NEMA rating can be affected. Limited
use in hostile environments such as chemical
applications. |
Use an air/air
heat exchanger |
Easy to install,
small power consumption, temperature control via
thermostat. Maintains NEMA rating of the
enclosure. |
Must maintain
filters. |
Maximum desired
enclosure temperature lower than maximum outside
ambient. |
Use an air
conditioner |
Easy to install.
Temperature control via factory installed
thermostat. Removes large amounts of heat.
Maintains NEMA rating of enclosure, dehumidifies
enclosure air. |
Must maintain
filter. Generally not to be used when outside
temperature is below 59°F (15°) or above 130°F
(52°C). |
Conditions |
Solution |
Advantages |
Disadvantages |
Localized heat or
"hot spots". |
Install
circulation fans in the enclosure. |
Economical
solution, no maintenance, easy to install.
Maintains NEMA rating of the enclosure. |
Dissipates small
amount of heat. |
Heating
Conditions |
Solution |
Advantages |
Disadvantages |
Outside
temperature is below minimum allowable
equipment operation range. |
Heat with
radiant heater. |
Economical
power consumption. Reliable, can be
temperature controlled. |
Consumes
energy, takes up internal panel space. |
Condensation
occurs. |
Heat with
radiant heater to maintain temperature above
the dew-point. |
Economical
power consumption. Reliable, humidity can be
controlled. |
Consumes
energy, takes up internal panel space. |
Sizing an Air Conditioner
The proper selection
of an air conditioner is determined by the following
steps:
Step 1 - Internal heat load
quoted as Watts that must be dissipated.
Step 2 - The exposed
surface area of the enclosure.
Step 3 - Temperature
differential required between maximum inside
temperature and maximum outside ambient.
Step 4 - Final
calculation of the above.
1 Watt = 3.413
BTU/H
Determine the internal heat load
(in Watts) that must be
dissipated.
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|
|
1 m² = 10.76 ft²
Calculate the exposed surface
area of the enclosure:
2(h" x w") + 2(h" x d")
+ (w" x d") |
= Area (ft²) |
|
144 |
(Example for freestanding
enclosure)
|
|
|
Determine the temperature
differential by subtracting the
maximum allowable temperature inside
the enclosure (Ti) from the maximum
ambient temperature outside the
enclosure (To).
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|
Step Four
(Watts x
3.413) |
+ |
[1.25 x
Area ft²] |
X |
DT (°F)] = BTU/H
Capacity Required BTU/H.
Capacity Rating |
|
The EID-DTS/DTT
offering is available in the most popular selection
of cooling capacities, sizes, voltages and mounting
configurations. Available capacities range form
1,200 to 12,00 BTU/H in both side mounting an top
mounting models. All models use powerful radial fans
for maximum air circulation inside the enclosure in
ambient temperature of 125°F (+52°C). Models from
2,000 BTU/H capacity are equipped with thermal
expansion valves for optimal use of the evaporator
heat exchange surface under all operating
conditions. For additional protection of the
compressor motor, these valves are supplied as
standard with Maximum Operating Pressure control
devices (MOP). For energy conservation, the use of
hot gas bypass valves is limited to the unload
starting and control of large compressors from 8,000
BTU/H upwards.
All air conditioners
were developed, designed and subject to final
inspections in accordance with international
Standards.
General Specifications for All Air Conditioners
Construction: |
Outer shell of
sheet steel. |
Closed Loop
Cooling: |
Ambient
outside air is never mixed with clean dry
enclosure air. |
Operating
Temperature |
Minimum +46 F (+8
C) Maximum +125 F (52 C). Optional low ambient
kit is available |
Gasket: |
Is provided and/or
installed on all units to maintain NEMA ratings
specified. |
Templates: |
Provided on all
units for easy layout of cutouts and mounting. |
Power: |
Available in 115 V
60 Hz, 110 V 50 Hz and 230 V, 460 50/60Hz 3
phase. |
Filter: |
Removable filter
mat made from synthetic fibers are reusable and
can be rinsed clean. |
Refrigerants: |
All models use
environmentally friendly R134a. |
Fans: |
All blower motors
are thermal protected and sealed with permanent
lubricants. |
Condensate
Disposal: |
Built in
condensate evaporators are standard on most
models. All units feature a condensate drain
fitting complete with hose attachment. |
Insulation: |
Cold components,
lines and evaporator compartment insulated for
maximum efficiency and protection against
condensation |
Side
Mount Air Conditioners
Part No. |
NEMA Protection |
Rating BTU/H |
Rated Voltage |
Hz |
Height |
Width |
Depth |
|
12 |
1,200 |
115 |
60 |
13 |
14.76 |
7.48 |
|
12 |
1,200 |
230 |
50/60 |
13 |
14.76 |
7.48 |
|
12 |
2,000 |
115 |
60 |
17.52 |
12.4 |
10.04 |
|
12 |
2,000 |
230 |
50/60 |
17.52 |
12.4 |
10.04 |
|
4X |
2,500 |
115 |
60 |
20.15 |
10.05 |
10.77 |
|
4X |
2,500 |
115 |
60 |
20.15 |
10.05 |
10.77 |
|
12 |
2,500 |
115 |
60 |
20.15 |
10.05 |
10.77 |
|
12 |
2,500 |
230 |
50/60 |
20.15 |
10.05 |
10.77 |
|
12 |
4,000 |
115 |
60 |
29.46 |
15.55 |
9.38 |
|
3R/4 |
4,000 |
115 |
60 |
29.46 |
15.55 |
9.32 |
|
12 |
4,000 |
230 |
50/60 |
29.46 |
15.55 |
9.38 |
|
4X |
4,000 |
115 |
60 |
29.46 |
15.55 |
9.32 |
|
3R/4 |
4,000 |
230 |
50/60 |
29.46 |
15.55 |
9.32 |
|
4X |
4,000 |
230 |
50/60 |
29.46 |
15.55 |
9.32 |
|
12 |
7,500 |
115 |
60 |
47.61 |
15.55 |
10.65 |
|
3R/4 |
7,500 |
115 |
60 |
47.61 |
15.55 |
10.51 |
|
4X |
7,500 |
115 |
60 |
47.61 |
15.55 |
10.51 |
|
12 |
7,500 |
230 |
50/60 |
47.61 |
15.55 |
10.65 |
|
3R/4 |
7,500 |
230 |
50/60 |
47.61 |
15.55 |
10.51 |
|
4X |
7,500 |
230 |
50/60 |
47.61 |
15.55 |
10.51 |
|
12 |
8,000 |
115 |
60 |
53.15 |
15.63 |
10.63 |
|
12 |
8,000 |
230 |
50/60 |
53.15 |
15.63 |
10.63 |
|
12 |
12,000 |
115 |
60 |
53.15 |
15.63 |
10.63 |
|
12 |
12,000 |
230 |
50/60 |
53.15 |
15.63 |
10.63 |
|
12 |
16,000 |
460 |
60 |
60.98 |
19.09 |
14.17 |
Top
Mount Air Conditioners
Part No. |
NEMA Protection |
Rating BTU/H |
Rated Voltage |
Hz |
Height |
Width |
Depth |
|
12 |
4,500 |
115 |
60 |
15.94 |
23.62 |
15.35 |
|
12 |
4,500 |
230 |
50/60 |
15.94 |
23.62 |
15.35 |
|
|
Side
Mounting EID-DTS Series
1200 BTU/H
NEMA 12 |
|
Side
Mounting EID-DTS Series
2000 BTU/H
NEMA 12 |
|
Side
Mounting EID-DTS Series
2500 BTU/H
NEMA 12 |
|
Side
Mounting EID-DTS Series
4000 & 7500 BTU/H
NEMA 12 |
|
Side
Mounting EID-DTS Series
8000 & 12,000 BTU/H
NEMA 12 |
|
NEW High
BTU Indoor Side Mount
NEMA 12
|
|
NEW High
BTU Outdoor/Wash-down - Side Mount
NEMA 3R, 4 |
|
NEW High
BTU Outdoor/Wash-down - Side Mount
NEMA 4, 4X |
|
Side
Mounting EID-DTS Series 16,000 BTU/H
NEMA 12 |
|
Top
Mounting DTT Series 4500 BTU/H
NEMA 12 |
|
EID-Eclipse Series
Two Door Enclosures
NEMA 12
|
|
EID-1418 Series
Single Door Enclosures
NEMA 12, 13
|
|
EID-1418 N4 Series
Continuous Hinge with Clamped Cover
NEMA 4
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Blowers and Fans General Selection Considerations
General Specifications
All Hammond blowers
and filters are engineered for performance and built
for reliability. This versatile line includes a
blower, fan tray and filter fans.
Blowers and fans use
forced convection cooling, which means ambient air
flows through a filter into the enclosure to cool
heated components. Both blowers and fans are sized
in CFM (cubic feet per minute).
It is recommended that
an exhaust filter be used in combination with the
blower or filter fan to act both as an exhaust point
for the hot internal air plus aid in the
pressurization of the enclosure, reducing the chance
of unfiltered air entering the enclosure. Whenever
possible, the blower or filter fan should be located
in the bottom third of the enclosure and the
filtered exhaust grill placed as high as possible on
the opposing side. Performance levels can be further
increased by adding a second exhaust filter.
Sizing
Blowers and Fans
To determine the CFM
(cubic feet per minute) required in any standard
situation, use the following calculation,
(non-standard situations would consist of high air
density - significantly more then 0.075 lbs per
cubic feet)
CFM = |
Power to be
dissipated (Watts) x 3.17 |
|
Maximum allowable
internal Temperature (°F) - Maximum Ambient
Temperature ( °F) |
Note: The calculation above is
exact, but adding an additional 25% to the CFM level
is a standard safety factor.
If the air density is high (significantly more then
0.075 lbs per cubic foot), use the number calculated
above in the following formula:
CFM x (0.075) |
|
Non-Standard Air
Density (lbs per cubic foot) |
Note: Ambient Temperature must be lower than
maximum internal temperature for fan/blower to be
effective.
|
|
Packaged Twin Blowers
160 to 470 CFM |
|
NEW
Filter- Fan PF 11000-22000 / Exhaust Filter PFA
10000-20000
Type 12
|
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NEW
Filter-Fan PF 32000 / Exhaust Filter PFA 30000
Type 12 |
|
NEW
Filterfan PF 42500, PF 43000/ Exhaust Filter PFA 40000
Type 12 |
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NEW
Filterfan PF 65000, 66000, 67000/ Exhaust Filter PFA
60000
Type 12 |
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NEW
Industrial Filter Fan Accessories |
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PF Filter
Fans |
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NEW
Filter Fan Rain-Hoods (RH Series)
NEMA 3R |
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Filter Fan
Boxes and Filter Grills |
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Fan Kits |
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EID-1422 MD Series
Multiple Door Enclosures
NEMA 12
|
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EID-1422 MD Series
Multiple Door Enclosures
NEMA 12
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Heating Products
General
Selection Considerations
Heating products protect
electronic and electrical components from temperature
problems that are below acceptable tolerances. There are
obvious circumstances when extremely low ambient
(outside cabinet) temperatures would require a heater,
but there are also less apparent times that a heater
should be considered. For example, a system may run all
day having its components generate heat, but once the
system shuts down for the night, the quick drop in
temperature could cause condensation and possibly
corrosion - a heater could maintain a safe, constant
temperature.
Combined
Cooling and Heating
Some components today are
sensitive enough that both cooling and heating could be
required in the same enclosure. When designing your
system, be aware of the need to maintain a relatively
constant temperature inside the enclosure as ambient
temperatures swing from cool to very hot. Hammond
thermostats (one for heaters and one for cooling
products) can control both systems automatically.
Heater Sizing
Information
PH = |
Total power
required for this Application (W) |
PV = |
Existing power
from components (W) |
DT = |
Temperature
differential (Kelvin) ambient to cabinet
interior (1° Kelvin = 1° C = 1.8° F) |
A = |
Free-standing
cabinet surface area (ft²) |
k = |
Heat transmission
coefficient (W/ft²K) convection in quiet air: |
|
-
Painted Steel
- approx. 0.51 W/ft²K
-
Aluminum -
approx. 1.115 W/ft²K
-
Plastic -
approx. 0.325 W/ft²
-
Stainless
Steel - approx. 0.344 W/ft²K
|
Formula
PH = (DT x k x A) - PV
If enclosure located
outside, use x 2 (DT x k x A)
Sample with Solution
DT = |
5K |
k = |
Painted steel =
0.51 W/ft²K |
A = |
50 ft² |
PV = |
50W |
PH = |
(5 x 0.51 x 50) -
50 |
= |
127.5 - 50 |
= |
77.5W |
Recommend:
EID-SHP045039, 80W Heater
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Heaters |
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Fan
Heaters |
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Control
Panel Heater |
|
High
Wattage Heater |
|
Fan Heater
with Thermostat |
|
Thermostat |
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Mechanical
Humidistat |
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Electronic
Humidity and Temperature Control |
|
Breather
Kits |
|
NEW
Rainproof Ventilators |
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